Case Studies
GacoFlex Silicone Extends Ohio Grocery Store Roof
| Location: | Avon Lake, OH |
| Product Type: | GacoFlex S42 Roof System |
| Contractor: | Holt Roofing Co. |
| Problem Solved: | Coating beneath newly installed A/C units |
GacoFlex S42 Silicone Coating System Extends Ohio Grocery Store Roof
A northern Ohio grocery store that faces harsh weather fluctuations year-round needed a solution to protect its roof without shutting down for a costly tear-off and replacement. The application of the GacoFlex S42 Solvent-Free Silicone Roof Coating System enabled the store to continue business operations while maintaining its repair budget and protecting its roof for the long term.
What Problem Did Gaco Help the Building Owner Address?
Located outside Toledo, Ohio, in a region susceptible to heavy rain and below-freezing temperatures, the grocery store faced a unique challenge: coating the roof beneath newly installed A/C units. The addition of these large units required the HVAC contractor to run ductwork across the exterior roof surface, creating tight spaces that were difficult to access and vulnerable to water intrusions. A situation like this would typically call for a full replacement of the 32,100-square-foot roof; however, the store was working within a limited budget and sought a solution that would enable it to remain open during regular business hours.
How Did Gaco and the Contractor Help Solve the Problem?
To avoid a costly and disruptive roof replacement, Holt Roofing Co., a Gaco Licensed Applicator, restored the roof using a GacoFlex S4200 system. The team began by power washing the surface with GacoWash and repairing seams, penetrations, and wall flashings with GacoPatch. Once the roof was prepared, Holt applied the GacoFlex S4200 coating across the roof, meeting requirements for the 10-year Gaco material and labor warranty.
What Made GacoFlex S4200 Especially Suitable for this Building?
Due to the building’s location, a system was necessary that could handle extreme weather fluctuations. GacoFlex S4200 proved ideal, offering a flexible and durable coating that is waterproof and reflective, helping insulate food products and improve the store’s energy efficiency.
How Did Gaco Help the Facility Owner Drive Down Costs and Reduce Risks?
The team restored the roof without intrusive construction, allowing the grocery store to remain fully operational throughout the project. A traditional repair or re-roof would have required opening the roof and closing the store due to safety risks. Gaco remained involved through the final stages, ensuring the installation met warranty standards to deliver long-lasting results that satisfied both the contractor and the building owner.
What About This Project Highlights the Hands-On Approach of Gaco’s Team of Experts?
The collaboration between the regional Gaco team and the installing contractor is a testament to the type of beyond the bucket support Gaco is dedicated to delivering to every customer, every time, through our portfolio of proven building envelope solutions and on-demand technical expertise.
Learn How Gaco Can Help Your Business
From spray foam on metal roofs to silicone on existing single-ply systems, Gaco has systems for substrates and issues of all kinds. Don’t waste time, labor, and energy on a traditional roof replacement. Instead, repair your roof with a Gaco roofing solution. Contact your local Area Manager to learn more about our range of products and find the right fit for your building.
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